CNC Turning Centers
5 units. Taiwanese-built, 3-axis. These do rotors, shafts, and cylindrical parts. Max workpiece diameter 400mm. We run them with carbide insert tooling. Coolant is recycled through a central filtration system — we change it every 90 days, not when it turns into sludge.
CNC Milling Centers
3 units. 3-axis vertical mills. Pump housings, end plates, mounting brackets. We added a fourth mill in 2023 to handle the screw pump housing demand. It sits in the corner, slightly newer than the rest, and the operators argue over who gets to run it.
5-Axis Machines
2 units. These handle the complex geometry — claw pump rotors, screw pump profiles, anything with curves that a 3-axis cannot reach. Programmed in-house. The CAM programmer used to work at a mold shop and brings bad habits about surface finish that we appreciate.
Test Benches
8 benches. Each has a calibrated vacuum gauge (Pirani + capacitance manometer), a mass flow meter, a power analyzer, a sound level meter, and a vibration sensor. Data goes to a central logging system. We can pull up the test record for any pump by serial number, going back to 2021.
Dynamic Balancer
Every rotor gets balanced. Single-plane for short rotors, two-plane for longer ones. We balance to G2.5 grade — overkill for most vacuum pump applications, but it keeps the noise down and the bearings happy. The balancer is German. We paid too much for it. It has never been wrong.
Inspection Tools
CMM (coordinate measuring machine) for dimensional inspection. Surface roughness tester. Hardness tester. Ultrasonic thickness gauge for casting wall thickness. All calibrated annually. Calibration certificates available if your quality auditor wants to see them.